Fig. 1
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specific scope 1 and scope 2 CO2 emissions and electric energy consumption of current and future steelmaking routes per ton liquid crude steel (LS). For route (c) and (d) a hydrogen-based direct reduction Midrex H2 plant with an electric heater was considered for hydrogen and for natural gas-based direct reduction standard Midrex shaft with reformer. All routes considered an annual crude steel output of around 1 million tons. Route (a) with 2 different charge mix into BOF: 89/79% Hot metal and 11/21% scrap, route (b) with 100% scrap charging into Quantum EAF with scrap preheating; route (c) and (d) with hot DRI charging with a metallization of 94% and same DRI productivity of 125t/h; electric energy consumption for pelletizing and casting was not considered since it's minor. Natural gas (NG) and hydrogen (H2) values can vary based on plant and equipment configuration. System Boundaries include core process aggregates from iron ore agglomeration, BF, DR, DR+ Smelter ironmaking until EAF or BOF crude steelmaking. Dedusting, utilities and other auxiliary aggregates are not considered.
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