Macrosegregation behavior of solute Cu in the solidifying Al-Cu alloys in super-gravity field

Yuhou Yang; Bo Song; Zhanbing Yang; Jin Cheng; Gaoyang Song; Longfei Li

doi:10.1051/metal/2018025

All issues

Volume 115 / No 5 (2018)

Metall. Res. Technol., 115 5 (2018) 506

References

Free Access

Issue		Metall. Res. Technol. Volume 115, Number 5, 2018


Article Number		506
Number of page(s)		12
DOI		https://doi.org/10.1051/metal/2018025
Published online		23 October 2018

Y. Watanabe, Y. Inaguma, H. Sato, E. Miura-Fujiwara, A novel fabrication method for functionally graded materials under centrifugal force: the centrifugal mixed-powder method, Materials 2, 2510 (2009) [CrossRef] [Google Scholar]
S.C. Ferreira, L.A. Rocha, E. Ariza, P.D. Sequeira, Y. Watanabe, J.C.S. Fernandes, Corrosion behavior of Al/Al₃Ti and Al/Al₃Zr functionally graded materials produced by centrifugal solid-particle method: influence of the intermetallic volume fraction, Corros. Sci. 53, 2058 (2011) [CrossRef] [Google Scholar]
S. El-Hadad, H. Sato, Y. Watanabe, Wear of Al/Al₃Zr functionally graded materials fabricated by centrifugal solid-particle method, J. Mater. Process. Technol. 210, 2245 (2010) [CrossRef] [Google Scholar]
Y.H. Yang, B. Song, G.Y. Song, Z.B. Yang, W.B. Xin, Enriching and separating primary copper impurity from Pb-3 mass pct Cu melt by super-gravity technology, Metall. Mater. Trans. B 47, 2714 (2016) [CrossRef] [Google Scholar]
G.Y. Song, B. Song, Y.H. Yang, Z.B. Yang, W.B. Xin, Separating behavior of nonmetallic inclusions in molten aluminum under super-gravity field, Metall. Mater. Trans. B 46, 2190 (2015) [CrossRef] [Google Scholar]
G.Y. Song, B. Song, Z.B. Yang, Y.H. Yang, J. Zhang, Removal of inclusions from molten aluminum by supergravity filtration, Metall. Mater. Trans. B 47, 3435 (2016) [CrossRef] [Google Scholar]
J.C. Li, Z.C. Guo, Innovative methodology to enrich britholite (Ca₃Ce₂[(Si,P)O₄]₃F) phase from rare-earth-rich slag by super gravity, Metall. Mater. Trans. B 45, 1272 (2014) [CrossRef] [Google Scholar]
J.T. Gao, L. Guo, Z.C. Guo, Separation of P phase and Fe phase in high phosphorus oolitic iron ore by ultrafine grinding and gaseous reduction in a rotary furnace, Metall. Mater. Trans. B 46, 2180 (2015) [CrossRef] [Google Scholar]
J.C. Li, Z.C. Guo, J.T. Gao, Isothermal enriching and separation of perovskite phase from CaO-TiO2-SiO2-Al2O3-MgO melt by centrifugal force, Ironmaking Steelmaking 41, 776 (2014) [CrossRef] [Google Scholar]
H. Zhao, L. Shao, J.F. Chen, High-gravity process intensification technology and application, Chem. Eng. J. 156, 588 (2010) [Google Scholar]
Y.H. Yang, B. Song, Z.B. Yang, G.Y. Song, Z.Y. Cai, Z.C. Guo, The refining mechanism of super gravity on the solidification structure of Al-Cu alloys, Materials 9, 1001 (2016) [CrossRef] [Google Scholar]
L.X. Zhao, Z.C. Guo, Z. Wang, M.Y. Wang, Influences of super-gravity field on aluminum grain refining, Metall. Mater. Trans. A 41, 670 (2010) [CrossRef] [Google Scholar]
J.F. Löffler, W.L. Johnson, Crystallization of Mg–Al and Al-based metallic liquids under ultra-high gravity, Intermetallics 10, 1167 (2002) [CrossRef] [Google Scholar]
C.C. Battalle, R.N. Grugel, A.B. Hmelo, T.G. Wang, The effect of enhanced gravity levels on microstructural development in Pb-50 wt pct Sn alloys during controlled directional solidification, Metall. Mater. Trans. A 25, 865 (1994) [CrossRef] [Google Scholar]
S.R. Chang, J.M. Kim, C.P. Hong, Numerical simulation of microstructure evolution of Al alloys in alloys in centrifugal casting, ISIJ Int. 41, 738 (2001) [CrossRef] [Google Scholar]
Y. Watanabe, S. Oike, Formation mechanism of graded composition in Al-Al2Cu functionally graded materials fabricated by a centrifugal in situ method, Acta Mater. 53, 1631 (2005) [CrossRef] [Google Scholar]
Y. Watanabe, H. Sato, T. Ogawa, I. Kim, Density and hardness gradients of functionally graded material ring fabricate from Al-3 mass % Cu alloy by a centrifugal in-suit method, Mater. Trans. 48, 2945 (2007) [CrossRef] [Google Scholar]
H.G. Fu, Q. Xiao, J.D. Xing, A study of segregation mechanism in centrifugal cast high speed steel rolls, Mater. Sci. Eng. A 479, 253 (2008) [CrossRef] [Google Scholar]
L.X. Zhao, Z.C. Guo, Z. Wang, M.Y. Wang, Removal of low-content impurities from Al by super-gravity, Metall. Mater. Trans. B 41, 505 (2010) [CrossRef] [Google Scholar]
Y. Watanabe, Y. Hattori, H. Sato, Distribution of microstructure and cooling rate in Al-Al₂Cu functionally graded materials fabricated by a centrifugal method, J. Mater. Process. Technol. 221, 197 (2015) [CrossRef] [Google Scholar]
M.C. Flemings, Our understanding of macrosegregation: past and present, ISIJ Int. 40, 833 (2000) [CrossRef] [Google Scholar]
H.B. Dong, P.D. Lee, Simulation of the columnar-to-equiaxed transition in directionally solidified Al-Cu alloys, Acta Mater. 53, 659 (2005) [CrossRef] [Google Scholar]
C.J. Vreeman, F.P. Incropera, The effect of free-floating dendrites and convection on macrosegregation in direct chill cast aluminum alloys part II: Predictions for Al-Cu and Al-Mg alloys, Int. J. Heat Mass Transfer 43, 687 (2000) [CrossRef] [Google Scholar]
K. Hono, D.H. Ping, M. Ohnuma, H. Onodera, Cu clustering and Si partitioning in the early crystallization stage of an Fe_73.5Si_13.5B₉Nb₃Cu₁ amorphous alloy, Acta Mater. 47, 997 (1999) [CrossRef] [Google Scholar]
C.L. Xu, Q.C. Jiang, Morphologies of primary silicon in hypereutectic Al-Si alloys with melt overheating temperature and cooling rate, Mater. Sci. Eng. A 437, 451 (2006) [CrossRef] [Google Scholar]
C. Majumder, V. Kumar, H. Mizuseki, Y. Kawazoe, Small clusters of tin: atomic structures, energetics, and fragmentation behavior, Phys. Rev. B 64, 233 (2001) [CrossRef] [Google Scholar]
M.J. López, P.A. Marcos, J.A. Alonso, Structural and dynamical properties of Cu-Au bimetallic clusters, J. Chem. Phys. 104, 1056 (1996) [CrossRef] [Google Scholar]
M.C. Flemings, Solidification processing, Metall. Trans. 5, 2121 (1974) [Google Scholar]
D.Z. Li, X.Q. Chen, P.X, Fu, X.P. Ma, H.W. Liu, Y. Chen, Y.F. Cao, Y.K. Luan, Y.Y. Li, Inclusion flotation-driven channel segregation in solidfying steels, Nat. Commun. 5, 6291 (2014) [Google Scholar]
X. Li, Y. Fautrelle, Z.M. Ren, Influence of thermoelectric effects on the solid-liquid interface shape and cellular morphology in the mushy zone during the directional solidification of Al-Cu alloys under a magnetic field, Acta Mater. 55, 3803 (2007) [CrossRef] [Google Scholar]
R. Mehrabian, M. Keane, M.C. Flemings, Interdendritic fluid flow and macrosegregation; influence of gravity, Metall. Trans. 1, 1209 (1970). [Google Scholar]

Current usage metrics show cumulative count of Article Views (full-text article views including HTML views, PDF and ePub downloads, according to the available data) and Abstracts Views on Vision4Press platform.

Data correspond to usage on the plateform after 2015. The current usage metrics is available 48-96 hours after online publication and is updated daily on week days.

Initial download of the metrics may take a while.

[1] Y. Watanabe, Y. Inaguma, H. Sato, E. Miura-Fujiwara, A novel fabrication method for functionally graded materials under centrifugal force: the centrifugal mixed-powder method, Materials 2, 2510 (2009) [CrossRef] [Google Scholar]

[2] S.C. Ferreira, L.A. Rocha, E. Ariza, P.D. Sequeira, Y. Watanabe, J.C.S. Fernandes, Corrosion behavior of Al/Al₃Ti and Al/Al₃Zr functionally graded materials produced by centrifugal solid-particle method: influence of the intermetallic volume fraction, Corros. Sci. 53, 2058 (2011) [CrossRef] [Google Scholar]

[3] S. El-Hadad, H. Sato, Y. Watanabe, Wear of Al/Al₃Zr functionally graded materials fabricated by centrifugal solid-particle method, J. Mater. Process. Technol. 210, 2245 (2010) [CrossRef] [Google Scholar]

[4] Y.H. Yang, B. Song, G.Y. Song, Z.B. Yang, W.B. Xin, Enriching and separating primary copper impurity from Pb-3 mass pct Cu melt by super-gravity technology, Metall. Mater. Trans. B 47, 2714 (2016) [CrossRef] [Google Scholar]

[5] G.Y. Song, B. Song, Y.H. Yang, Z.B. Yang, W.B. Xin, Separating behavior of nonmetallic inclusions in molten aluminum under super-gravity field, Metall. Mater. Trans. B 46, 2190 (2015) [CrossRef] [Google Scholar]

[6] G.Y. Song, B. Song, Z.B. Yang, Y.H. Yang, J. Zhang, Removal of inclusions from molten aluminum by supergravity filtration, Metall. Mater. Trans. B 47, 3435 (2016) [CrossRef] [Google Scholar]

[7] J.C. Li, Z.C. Guo, Innovative methodology to enrich britholite (Ca₃Ce₂[(Si,P)O₄]₃F) phase from rare-earth-rich slag by super gravity, Metall. Mater. Trans. B 45, 1272 (2014) [CrossRef] [Google Scholar]

[8] J.T. Gao, L. Guo, Z.C. Guo, Separation of P phase and Fe phase in high phosphorus oolitic iron ore by ultrafine grinding and gaseous reduction in a rotary furnace, Metall. Mater. Trans. B 46, 2180 (2015) [CrossRef] [Google Scholar]

[9] J.C. Li, Z.C. Guo, J.T. Gao, Isothermal enriching and separation of perovskite phase from CaO-TiO2-SiO2-Al2O3-MgO melt by centrifugal force, Ironmaking Steelmaking 41, 776 (2014) [CrossRef] [Google Scholar]

[10] H. Zhao, L. Shao, J.F. Chen, High-gravity process intensification technology and application, Chem. Eng. J. 156, 588 (2010) [Google Scholar]

[11] Y.H. Yang, B. Song, Z.B. Yang, G.Y. Song, Z.Y. Cai, Z.C. Guo, The refining mechanism of super gravity on the solidification structure of Al-Cu alloys, Materials 9, 1001 (2016) [CrossRef] [Google Scholar]

[12] L.X. Zhao, Z.C. Guo, Z. Wang, M.Y. Wang, Influences of super-gravity field on aluminum grain refining, Metall. Mater. Trans. A 41, 670 (2010) [CrossRef] [Google Scholar]

[13] J.F. Löffler, W.L. Johnson, Crystallization of Mg–Al and Al-based metallic liquids under ultra-high gravity, Intermetallics 10, 1167 (2002) [CrossRef] [Google Scholar]

[14] C.C. Battalle, R.N. Grugel, A.B. Hmelo, T.G. Wang, The effect of enhanced gravity levels on microstructural development in Pb-50 wt pct Sn alloys during controlled directional solidification, Metall. Mater. Trans. A 25, 865 (1994) [CrossRef] [Google Scholar]

[15] S.R. Chang, J.M. Kim, C.P. Hong, Numerical simulation of microstructure evolution of Al alloys in alloys in centrifugal casting, ISIJ Int. 41, 738 (2001) [CrossRef] [Google Scholar]

[16] Y. Watanabe, S. Oike, Formation mechanism of graded composition in Al-Al2Cu functionally graded materials fabricated by a centrifugal in situ method, Acta Mater. 53, 1631 (2005) [CrossRef] [Google Scholar]

[17] Y. Watanabe, H. Sato, T. Ogawa, I. Kim, Density and hardness gradients of functionally graded material ring fabricate from Al-3 mass % Cu alloy by a centrifugal in-suit method, Mater. Trans. 48, 2945 (2007) [CrossRef] [Google Scholar]

[18] H.G. Fu, Q. Xiao, J.D. Xing, A study of segregation mechanism in centrifugal cast high speed steel rolls, Mater. Sci. Eng. A 479, 253 (2008) [CrossRef] [Google Scholar]

[19] L.X. Zhao, Z.C. Guo, Z. Wang, M.Y. Wang, Removal of low-content impurities from Al by super-gravity, Metall. Mater. Trans. B 41, 505 (2010) [CrossRef] [Google Scholar]

[20] Y. Watanabe, Y. Hattori, H. Sato, Distribution of microstructure and cooling rate in Al-Al₂Cu functionally graded materials fabricated by a centrifugal method, J. Mater. Process. Technol. 221, 197 (2015) [CrossRef] [Google Scholar]

[21] M.C. Flemings, Our understanding of macrosegregation: past and present, ISIJ Int. 40, 833 (2000) [CrossRef] [Google Scholar]

[22] H.B. Dong, P.D. Lee, Simulation of the columnar-to-equiaxed transition in directionally solidified Al-Cu alloys, Acta Mater. 53, 659 (2005) [CrossRef] [Google Scholar]

[23] C.J. Vreeman, F.P. Incropera, The effect of free-floating dendrites and convection on macrosegregation in direct chill cast aluminum alloys part II: Predictions for Al-Cu and Al-Mg alloys, Int. J. Heat Mass Transfer 43, 687 (2000) [CrossRef] [Google Scholar]

[24] K. Hono, D.H. Ping, M. Ohnuma, H. Onodera, Cu clustering and Si partitioning in the early crystallization stage of an Fe_73.5Si_13.5B₉Nb₃Cu₁ amorphous alloy, Acta Mater. 47, 997 (1999) [CrossRef] [Google Scholar]

[25] C.L. Xu, Q.C. Jiang, Morphologies of primary silicon in hypereutectic Al-Si alloys with melt overheating temperature and cooling rate, Mater. Sci. Eng. A 437, 451 (2006) [CrossRef] [Google Scholar]

[26] C. Majumder, V. Kumar, H. Mizuseki, Y. Kawazoe, Small clusters of tin: atomic structures, energetics, and fragmentation behavior, Phys. Rev. B 64, 233 (2001) [CrossRef] [Google Scholar]

[27] M.J. López, P.A. Marcos, J.A. Alonso, Structural and dynamical properties of Cu-Au bimetallic clusters, J. Chem. Phys. 104, 1056 (1996) [CrossRef] [Google Scholar]

[28] M.C. Flemings, Solidification processing, Metall. Trans. 5, 2121 (1974) [Google Scholar]

[29] D.Z. Li, X.Q. Chen, P.X, Fu, X.P. Ma, H.W. Liu, Y. Chen, Y.F. Cao, Y.K. Luan, Y.Y. Li, Inclusion flotation-driven channel segregation in solidfying steels, Nat. Commun. 5, 6291 (2014) [Google Scholar]

[30] X. Li, Y. Fautrelle, Z.M. Ren, Influence of thermoelectric effects on the solid-liquid interface shape and cellular morphology in the mushy zone during the directional solidification of Al-Cu alloys under a magnetic field, Acta Mater. 55, 3803 (2007) [CrossRef] [Google Scholar]

[31] R. Mehrabian, M. Keane, M.C. Flemings, Interdendritic fluid flow and macrosegregation; influence of gravity, Metall. Trans. 1, 1209 (1970). [Google Scholar]